Brewing stages summary

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  • Brewing
    • Malting (1)
      • Malt  = source of lipid, proteins and carbs
      • Involves: Steeping, germinating, kilning, roasting
        • Different categories of malt: Crystal/ Caramel/ Chocolate / Roasted
      • Purpose = to make it easier to extract nutrients from inside the grain
      • Activates necessary enzymes for conversion of starch to sugar
        • Germination produces alpha and beta amylases which are required for mashing
          • Germination is then halted by killning
      • Process:
        • Drying
          • Grains dried to maximise germination ability. They then have a low moisture content and are stored
        • Steeping
          • Takes 48h
          • Wets and aerates the grains
        • Germination
          • Produces enzymes and starts to break down the starch stored within barley
            • Takes 3-5 days and is terminated by heating
          • Alpha and beta amylase enzymes speed up the hydrolysis of amylose and amylopectin to sugars
        • Kilning
          • Kilning makes grains friable, lowers moisture content and stabilises grains
          • Increases colour and flavour (Maillard reaction)
          • Reduces grain moisture and stops germination process
            • But starch and brewing enzymes remain as long as not roasted or kilned at too high a temp
    • Mashing (2)
      • Crushed grains mixed with water to form a porridge-like mixture (Mash)
        • Mineral balance and pH of the water is very important
      • Malt and other starches are transformed into sugars, proteins
        • Stach is converted to sugar by alpha and beta amylase
      • Mashable adjuncts = additional sources of malted or unmalted starch
      • Malt bill = amount of each malt and mashable adjunct added
      • Aim:
        • Convert starches to fermentable sugars
        • Recover as much sugar as possible
        • Flavour and colour extraction from the malts
      • Following mashing the grains are sparged to ensure the sugars have been transferred
    • Hops and boiling (3)
      • Hop functions
        • Preserve beer
        • Counter malt sweetness with bitterness
        • Provide aroma and flavour
      • Hops are dried - at temps of less than 71 degrees
        • Dried hops are crushed and pressed into pellets or compacted as dry cones and vacuum sealed in foil bags
          • This proects alpha acids from oxygen and exposure to light
      • Hops are classed as bittering, aroma or both bittering and aroma
        • Hops are quantified by their content of alpha acids
        • Bitterness is the result of isomerisation in a-acids
          • Isomerization is the small change in chemistry of a-acids that increases their water solubility and leads to bitterness
      • Hops contain resins (a-acids and b-acids) and essential oils
        • a acids are important for bitter taste
        • Essential oils are the aroma compounds
    • Fermentation and conditioning (4)
      • Yeast = most important ingredient in brewing
        • Produces ethanol - makes beer alcoholic
      • Different type of yeast for specific beer
        • Different yeasts give different flavours
          • These flavours come from the esters produced during yeast metabolism
          • Phenols are  flavour compound
      • Products of fermentation: Ethanol, higher alcohols, organic acids, esters, aldehydes, ketones
      • Sterilisation is key - unwanted microorganisms could grown and compete with yeast
      • Ensure wort has enough energy, nitrogen, vitamins and minerals, oxygen and water for yeast. also needs to be the correct temperature
      • Life cycle
        • Lag phase - yeast begins to take in vitamins and minerals - yeast makes enzymes for growth- oxygen rapidly absorbed
        • Growth phase Yeast uses oxygen and nutrients to grow logarithmically
        • Fermentation phase - Once no oxygen, yeast converts simple sugars to ethanol and CO2
        • Sedimentation is the final stage. Yeast forms into a large mass that sinks or rises up
          • Lagers = yeast sinks to bottom
          • Ales = yeast rises to the top
      • Fermentation is stopped by chilling the beer
        • After fermentation , the beer is clarified and then conditioned in casks, bottles or kegs
      • Beer conditioning: secondary fermentation and carbonation - increases shelf life and stabilizes beer
        • Flavour/aroma change, addition of colour/flavour, longer beer is stored the smoother it will be

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