Metals:Deformation Processing

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What are the core elements of deformation processing?
Plastic deformation, Recovery, recrystallistaion,grain growth
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Why does deformation make a metal stronger?
It increases the dislocation density so that when dislocations interact subsequent deformation becomes more difficult. Dislocations may form dense'forests' or organise into cells.
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How does thermo-mechanical processing control micro-structure?
Deforms it: creates dislocations,re-orientation. Heating it: relaxes and reorganises it
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Name some common deformation techniques
Hot/Cold rolling (sheets), Extrusion (continuous cross section), Forging (discrete components)
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Give advantages and disadvantages of Hot working(rolling)
Adv: increases ductility,porosity reduced(finer grains). Dis: Lost of strength
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Give advantages and disadvantages of Cold working(rolling)
Adv: Surface finish, improved mechanical properties; Dis: Reduced ductility and malleability
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What are anisotropic properties?
A physical property that has a different value when measured in different directions.
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What does the term ' Texture' mean?
The amount of preferred orientation (how much the grains are orientated in the same direction)
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How can deformation lead to texture?
Applying load on a material can cause the grain rotation creating a textures and elongated structure as each grain is affected by the surrounding grains.
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Define necking
Necking is when large amounts of strain localises disproportionately in a small region of the material due to stress propagation.
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Why do castings often show poor mechanical properties?
Castings can have heterogeneous grains size and shape; Castings often contain significant porosity
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Which of the following would be observed on a stress vs. strain curve for a uniaxial tensile test, if the stress is released after loading to just below the yield point?
The plot shows zero strain
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Work hardening of an alloy due to plastic deformation results in which of the following changes to its properties?
An increased yield stress
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Which of the following processing routes would be most appropriate to produce a thin sheet with from a large cast block of aluminium alloy, while maximising the material's strength and providing a good surface finish?
Hot rolling followed by a final cold rolling pass.
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Texture affects the properties of a solid metallic component because _________.
most crystals have anisotropic properties; processing of poly-crystalline materials affects orientation of its grains.
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Other cards in this set

Card 2

Front

Why does deformation make a metal stronger?

Back

It increases the dislocation density so that when dislocations interact subsequent deformation becomes more difficult. Dislocations may form dense'forests' or organise into cells.

Card 3

Front

How does thermo-mechanical processing control micro-structure?

Back

Preview of the front of card 3

Card 4

Front

Name some common deformation techniques

Back

Preview of the front of card 4

Card 5

Front

Give advantages and disadvantages of Hot working(rolling)

Back

Preview of the front of card 5
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