Production of stock forms

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  • Created by: forgerob
  • Created on: 07-10-20 20:48
Sheet definition
A large flat section of metal in varying thicknesses from less than 1mm up to approx 3mm.
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Plate definition
Metal generally thicker than 3mm and narrower than sheet metal.
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Bar definition
A solid form, flat bar, square bar, round bar, hexagonal bar.....
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Tube form definition
A hollow cross section that can be square, rectangular (also called box section), round or hexagonal.
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Structural angular
Shapes such as H beams, L beams (angle), I beams, lee bar and channel
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Quick Facts
Approx 25% of the earth's crust is made up of metal ores. Bauxite is the most common ore (aluminium is made up of this). Metals can easily be recycled (due to usually a low melting point).
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How is a metal created?
The raw material is extracted from the ore through a combination of crushing, smelting or heating with the addition of chemicals and huge amounts of electrical energy. The final product can lead to a pure / refined metal in its stock form.
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Ferrous Definition
A metal containing mostly iron and carbon. Ferrous metals are magnetic and will rust.
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Non-ferrous Definition
A metal that does not contain iron. Non-ferrous metals are not. magnetic and do not rust
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Alloy definition
A metal made of two or more metals, or combining two or more elements, one of which must be a metal.
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Stock form definition
The form that it can be bought and is stored in 'stock' ready to use for injection moulding, blow moulding, line bending etc.
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How to create Aluminium? pt1
Aluminium starts off with its raw material bauxite (found in the belt surrounding the equator, clay soil). Alumina is extracted from the bauxite through refining - crushing, smelting or heating with the addition of chemicals and huge amounts of electrical
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How to create Aluminium? pt2
https://www.hydro.com/en-GB/about-aluminium/how-its-made/
There are three different raw materials needed to make aluminium, aluminium oxide, electricity and carbon. Electricity runs between an anode and cathode, this release CO2. This results in now a liquid from of aluminium that can be cast into extrusion ingo
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How to create Steel
To make steel, iron ore is first mined from the ground. It is then smelted in blast furnaces where the impurities are removed and carbon is added (lime and coke). The steel in its molten form is cast into cooling moulds. This allows the steel to become ha
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Stock forms of metals
Rolled sheet, extrusion, castings, tubing, bar, plate, beam, rod, channel, Tee (T shape), Zee (Z shape), coil, wire,....
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Other cards in this set

Card 2

Front

Plate definition

Back

Metal generally thicker than 3mm and narrower than sheet metal.

Card 3

Front

Bar definition

Back

Preview of the front of card 3

Card 4

Front

Tube form definition

Back

Preview of the front of card 4

Card 5

Front

Structural angular

Back

Preview of the front of card 5
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