Revision
- Created by: Ellie Doran
- Created on: 11-12-12 10:10
Weight and Size
Paper is weighed in GSM.
Board is measured in MICRONS
The thickness of board is measured in PLY
Types of Board
Types of Board:
Folding Boxboard:
Description: Bleached and unbleached pulp.
Uses: Most food packaging
Properties: excellent printing surface
Cost: Relitively inexpensive.
Types of board 2
Corrugated Board:
Description: Fluted paper sandwiched together.
Uses: Protective packaging for fragile goods.
Properties: Recyclable and good strength.
Cost: Relatively inexpensive.
SOLID WHITE BOARD
Solid White Board:
Description: Made from bleached wood pulp.
Properties: Very strong and rigid, excellent printing surface.
Uses: Cosmetic packaging and frozen food.
Cost: Expensive
FOIL-LINED BOARD
Foil-Lined Board:
Description: Board with laminated foil coating.
Properties: Very strong visual impact. Excellent barrier against moisture.
Uses:Cosmetic cartons.
Cost:Expensive.
THERMOPLASTICS
THERMOPLASTICS:
Polymers that once heated can be formed into a variety of shapes using different forming techniques. When the polymer cools down the shape remains permanent. However you can heat it again and mould it to a different shape.
Thermoplastic products are ideal for recycling.
POLYMER ADVANTAGES
Polymer Advantages: In electrical products
- Less expensive to produce in mass.
-Can make complicated shapes.
-Non conductive. (electricity)
-Heat resistant properties.
POLYMERS CONT.
POLYMERS ADVANTAGES: PACKAGING
-lightweight.
-Water resistant, strong.
-easy to print on.
-low-cost.
-recyclable.
DISADVANTAGES OF POLYMERS
Disadvantages of Polymers:
-Not sustainable (made from oil)
-Causes alot of pollution because it takes alot of energy.
-Disposal problems (degrade slowly)
-Manufacturing process' cause pollution problems.
MODERN AND SMART MATERIALS
Modern Materials: Developed through invention of new or improved technology by humans.
Smart Materials: Respond to differences in temperature,light,sound and pressure.They are smart because they respond to the conditions.
POLYMORPH
Polymorph:
-At 60 degrees it becomes soft and mouldable. -When soft it has properties of plastacine. -Used to test ergonomics -Once cooled it hardens like plastic. Polymorph is a thermoplastic.
THERMOCHROMIC LIQUID CRYSTALS AND FILM.
Thermochromic Liquid Crystals and Film:
Uses: Forehead thermometer,battery test panels and special printing.
Forehead thermometer: The temperature turns the thermochromic ink translucent.
Thermoreactive inks.
Photochromic inks react to sunlight.
LIQUID CRYSTAL DISPLAYS
LCD's:
Organic, carbon based compounds that have both liquid and crystal characteristics.
small amounts of current needed to power them.
Full Colour LCD: used in laptops each pixel divided into red green and blue. Voltage passes through filters to create 256 colours.
BENEFITS OF LCD DISPLAYS
Benefits:
- are thinner so the tv,computer etc is slimmer, this means less material is used.
-higher resolution, better picture quality than CRT TV's.
-use far less energy, saving energy and costs.
-Weigh less than CRT TV's so they are more portable
ELECTRONIC PAPER DISPLAY (E-PAPER)
EPD
-Used to mimic appearance of ink on paper.
-Easier to read at an angle than flatscreen monitors
-Reflects light.
-Durable and highly flexible.
-Pixels are stable require no power to maintain an image.
TRANSDERMAL DRUG PATCHES
Medicated adhesive patch that delivers a specific dose of medication through the skin and into the bloodstream.
Patch contains a drug reservoir sandwiched betweeen a non permeable layer and a permeable adhesive layer that sticks to the skin.
Controlled release of the drug.
No needles to dispose of. it is clean technology.
Can be used to help people quit smoking,relieve pain and slimming aids.
SCALE OF PRODUCTION
ONE OFF PRODUCTION:
- tailor made and customised designs.
-Creates a single product at a time to customers specification.
-High cost because: Unique features, more expensive or exclusive materials and it is time consuming (hand crafted production and finishing.)
BATCH PRODUCTION
Batch production involves the manufacture of identical products in specified quantities which can vary from tens to thousands.
-Flexible tooling,machinery and workforce enables production to be adapted quickly to meet customer demand.
Batch production reults in a lower unit cost than one off production.
MASS PRODUCTION
Mass production doesn't require as many people to work. Mainly machines, low labour cost.
No felxibility as it costs alot to change the machine.
Manufactures identical products.
MODELLING AND PROTOTYPING
BLOCK MODELLING
Helps to determine shape, dimensions and surface details by making 3D models, to get a feel of the product.
use Medium Density Fibreboard because it is cut and shaped easily,excellent surface finish and can be spray painted.
MODELLING AND PROTOTYPING
SKETCH MODELLING
Uses CAD programmes to created 3D realistic representations.
MODELLING AND PROTOTYPING
SCALE MODELS:
MODELLING AND PROTOTYPING
SCALE MODELS
A model created but scaled down so you can see it all.
MODELLING AND PROTOTYPING
PROTOTYPE MODELS:
Working, full size models.
FORMING TECHNIQUES
BLOW MOULDING
A hollow tube is placed between the mould, hot air is blown into the tube and expands to the shape of the mould.
FORMING TECHNIQUES
INJECTION MOULDING
An expensive mould is injected with a liquid polymer. When the polymer cools and solidifies the formed product is ejected.
FORMING TECHNIQUES
LINE BENDING
Heat a thermoplastic sheet over a ***** heater on a line until it becomes soft. It is then bent over a former. Hold the bend in place until it cools.
ADHESIVES
Used to join a variety of materials (usually permenant)
TYPES:
-Expoxy resin
-Polystyrene cement
-tensol
-PVA
EPOXY RESIN
Uses: Most materials including expanded polystyrene.
Advantages: High performance, hardens quickly, versatile, excellent heat and chemical resistance.
Disadvantages: Reaches full strength after a few days, expensive, requires manual mixing of resin and hardener which is messy.
POLYSTYRENE CEMENT
Uses: Polystyrene and vacuum forming. Can't be used for expanded polystyrene as it dissolves.
Advantages: strong bond. able to use a brush to apply.
Disadvantages: Relatively expensive and solvent based.
TENSOL CEMENT
Uses: acrylic
Advantages: Produces high strength bonds to acrylic sheet. Clear adhesive- if acrylic is glued correctly you will not see the join.
Disadvantages: Needs to be clamped together for 24 hours to give a permanent joint. Solvent based so contains harmful organic compounds.
PVA (POLYVINYL ACETATE)
Uses: woods and porous materials such as styrofoam.
Advantages: gives a strong joint and dries clear and relatively inexpensive.
Disadvantages: Surfaces need to be securely clamped together for a long period of time for it to harden. Most brands not waterproof.
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